Welcome

Our Precision CNC Foam cores are used for UAV's, RPV's, Wind Turbines, and Radio Controlled aircraft.  We also sell Expanded Polypropylene or EPP foam in several densities and sizes.  Our customers include commercial UAV manufactures, kit manufacturers, scratch builders, and competition flyers who require a precise and quality product.

Three ways to order:

1) Directly from our online store
2) Email us a Custom Quote Request
3) Contact us via Email for cases not covered above

We turn our customers dreams into a reality

The Mother Ship with more coming soon!

You choose the size and styles. We ship to your door.

Several core choices for OEM kits and plans

EPP Sheet Details

I will eventually add this to our FAQ section, but in the meantime here are some details on our EPP sheet:

  • We buy our EPP from a US manufacturer several buns (billets) at a time
  • Each bun is about 6" x 48" x 72"
  • The sheet sizes listed on the site are designed to fit in a box that will ship for a flat rate in the US and some international destinations
  • We can and do cut larger sizes than 24" x 36" for custom orders and they are all CNC hot wired
  • TSEPP is Thin Sliced EPP and is cut on our custom razor slicer.  We shoot for +/- .010 tolerances
  • TSEPP is available in 3,4 and 6mm sheet thickness in 1.3# EPP, and can only be 24" x 36" due to the size of our custom thin slicer
  • ANY sheet over 6mm in thickness, or 24" wide x 36" long is CNC hot wire cut to the same tolerances
  • TSEPP has a softer feel as it is not hot wired
  • Hot wired EPP sheet will have a harder skin than TSEPP due to the hot wire process

We will be adding more sizes in the near future to keep up with demand.

***Please note that we cut all sheet to order so it takes a few days to process, cut and ship any sheet order.***

Thanks!

Team FlyingFoam

Joker 48

$110.00

The Joker 48 is an all EPP forward swept flying wing designed for affordable fun, speed and agility.  With optional rudder installed it's one of the funnest flying wing we have ever flown.  The forward swept design maintains energy in the turns and allows it to handle winds as if it were a much larger aircraft.  It also has great stall characteristics and a wide speed range.  Overall a great option for those looking to buy/build a fun sport aero plane with the durability of EPP.

Price: $110.00

Joker 36

$79.00

The Joker 36 is an all EPP forward swept flying wing designed for affordable fun, speed and agility.  With optional rudder installed it's the funnest flying wing we have ever flown.  At a span of 36" it will easily fit in your trunk/back seat for quick flights at your favorite field or park.  The forward swept design maintains energy in the turns and allows it to handle winds as if it were a much larger aircraft.  It also has great stall characteristics and a wide speed range.  Overall a great option for those looking to buy/build a fun sport aero plane with the durability of EPP.

Price: $79.00

Le Fish Cores

$0.00

All EPP foam wing and fuselage cores.  Designed by Steve “Surfimp” Lange.

Price: $0.00

Nurf

$159.00

After almost a year in development, the Nurf is here!  The Nurf is an all EPP forward swept flying wing that is designed to be flexible enough to hold all your gear for aerial photos/video/FPV flight, and be tough enough to take serious abuse.  Tired of needing a catapult to launch your big wings?  Look no further.  The Nurf is easily hand launched.  The design is also flexible enough for landing gear, or even bungee launch if you prefer.  The Nurf can handle it all.

Price: $159.00